The Application of Fully Automatic Riveting Machines in Automotive Production
The use of fully automatic riveting machines in automobile manufacturing may seem commonplace, as automated production lines are virtually synonymous with the modern automotive industry. This perception stems from the fact that the automotive sector's rapid development coincided with the era of modernization and rapid information technology advancement. During this period, many products have been significantly improved through advanced, user-friendly technologies.
We are gradually moving away from time-consuming processes, highly difficult and hazardous operations, as well as labor-intensive and consumable-heavy tasks. These are all gifts of technology to our era, and the fully automatic riveting machine is one such innovation.
Swansea's fully automatic riveting machine is an advanced piece of equipment capable of automatic rivet feeding, spent mandrel collection, and real-time monitoring of the riveting process. With its large-capacity storage and the ability to complete rivet feeding and setting in just 1-2 seconds, it is an eagerly awaited new-generation solution for the manufacturing and processing industries. It liberates workers from monotonous and labor-intensive riveting tasks, saving both labor costs and production time. Its application is particularly well-suited for the highly mechanized automotive production line. Now, let's explore the key features of this product.
1. Streamlined Design, Compact and Lightweight
The SUNAI SN-896 series features a lightweight and compact body designed for easy installation. It eliminates bulky and complex internal structures, resulting in a simpler, more lightweight, and user-friendly design.
2. 360-Degree Process Monitoring
The machine records and stores data on riveting force, riveting position, mandrel breakage location, cycle time, and more. This data is electronically stored within the system and can be displayed on the built-in screen, enabling precise process control and simplifying industrial traceability.
3. Seamless Integration with Other Equipment
In addition to its own intelligent features, it allows seamless integration and communication with other smart devices on the same production line, enabling comprehensive digital monitoring throughout the enterprise.
4. Internals Composed of Imported Components
The SN-896 series uses internationally renowned brand-name standard parts for all internal components. This ensures superior performance compared to similar products and guarantees consistent performance even when non-standard design modifications require part replacements. This flexibility better meets the customized needs of small and medium-sized enterprises.
5. Large-Capacity Storage Hopper
The large-capacity hopper can store up to 1000 rivets, reducing refilling frequency and saving time. Continuous internal optimization minimizes air consumption during transmission, ultimately achieving a complete rivet feed-and-set cycle within 1-2 seconds. This allows for frequent riveting in short timeframes while being more energy-efficient.
6. Compact Riveting Head, 360° Riveting Capability
The machine features a compact and easily maneuverable riveting head. The head can rotate freely with the machine body, enabling genuine 360° riveting without any compromise.
